День: 13.03.2022
Криогенный / пищевой шестеренчатый насос
Многоступенчатные вертикальные центробежные герметичные химические насосы с магнитной муфтой серии IRBIS-FLOW
Многоступенчатные вертикальные центробежные герметичные химические насосы с магнитной муфтой серии IRBIS-FLOW предназначены для перекачивания химически активных жидкостей с плотностью до 1200 кг/м3, вязкостью до 50 сСт и концентрацией взвешенных частиц не более 1,25 мг/куб.см, обеспечивающих скорость проникновения коррозии в материал проточной части (сталь 12Х18Н10) не более 0,1мм/год.
Преимущества насосаперед всеми аналогами
- Отсутствие каких-либо сальников и уплотнений, которые сразу изнашиваются из-за сухого трения;
- Большой ресурс как следствие отсутствия сальников;
- Передача момента осуществляется через герметичную магнитную муфту;
Технические характеристики
- Давление рабочей среды: до 25 атм (возможен спец заказ);
- Температура рабочей среды: от -40 С до +60 С (возможен спец заказ);
-
Давление нагнетания:
- до 3 атм
- до 6 атм
- до 9 атм
- возможен спец заказ; -
Производительность насоса:
- до 40 л/мин (2,4 м3/час),
- до 100 л/мин (6 м3/час),
- до 200 л/мин (12 м3/час)
- возможен спец заказ; - Материал корпуса насоса: нержавейка;
- Материал колес: нержавейка;
- Материал втулок скольжения для удержания вала в вертикальном положении: карбид кремния;
- Уровень локализации в России всех компонентов: 100%;
- Разработчик: ООО "ИРБИСТЕХ"
- Изготовитель: ООО "ИРБИСТЕХ"
Classic dry ice cleaning machines
BM10000Classic Industrial
Dry ice blasting machine with general purpose industrial technical characteristics
IrbisTech YouTube channel
You can find a lot of different videos of cleaning all kind of contaminations in our video channel
Consumption of pellets up to
0
kg/hour
Cleaning pressure up to
0
ATM
Air consumption up to
0
nl/min
Cleaning cost price
от
0
rubles/min
Supersonic nozzles made by IRBISTECH
up to
0
%
dry ice saving when using supersonic nozzle
0
%
more aggressive than flat nozzles
up to
0
sqm/hour
Скорость удаления загрязнений
Configuration Description
Pellets anti-sticking system
The system against «sticking» and «clumping» of the dry ice is based on the constant vibration and applied shock on the pellets while they are in the hopper.
Units and elements that are in contact with the dry ice are made from stainless materials.
There is the lattice in the head end of the hopper for manual breaking of sticked pellets.
Anti-vandal stainless shell
- The shell, the doors, the scuttle and the hopper are made of the high-hardened stainless steel.
- Holder of the shell is convenient for rolled up hose fixation.
- Two front and two rear holders are convenient for transportation, loading and for high-rise work (when it is necessary to hang the machine)
Case with accessories
- Every dry ice blasting machine has in it’s list of equipment a case with accessories:
- — Operator’s handle made of hard plastic, 1 pcs;
- — Long flat nozzle (width 25 mm), 1 pcs;
- — Long aggressive, 1 pcs;
- — Short round narrow nozzle (8 mm), 1 pcs;
- — Special glasses, 1 pcs;
- — Professional ear protecting headphones, 1 pcs;
- — Special gloves, 1 pcs;
- — Tube with the cryogenic lubricant for a quick couplings, 1 pcs.
All three nozzles have a plastic layer, to avoid accidental damaging the surfaces when cleaning.
Control board
- To control the machine for the operator, the control board includes:
- — Manometer of the compressed air source pressure;
- — Manometer of the compressed air pressure in front of the nozzle;
- — Pressure controller of the compressed air in front of the nozzle;
- — «Power supply» light;
- — Emergency stop button;
- — Working hours counter.
Operator's handle
Operation handle is used for nozzle holding, switching the compressed air supply on and off, pellet consumption control.
Functional elements:
- — Switching on/off trigger;
- — Pellet consumption controller (0-100%);
Availability of quick-connections for the nozzels, the hose, the control cable.
There are some special features that are necessary to provide safe working process:
- — controlling signal inside the handle and the control cable has the voltage 24 volts;
- — geometric parameters of the handle avoids accidental switching on;
- — when lower the handle air and pellet supplying stops automatically.
Multipurpose and reliable electric system
When designing and assembling an electrical system, we use modern standards of safety and high-voltage equipment operation (Technical regulation of the Customs Union 2011/004).
System contains the components made by well-known brands as Schneider Electric, Finder, WAGO.
Unique terminals for power electrics and controlling electrics connection provides long-term reliable fixation of electrical contacts, even if the machine is being moved in the shop quite often.
The system doesn’t have any specific digital boards as microcontrollers, what provides high interchangeability of the components.
Quick-Disconnect coupling
- Quick beginning and completion work of the system due to the quick-disconnect fittings on the jet hose and control cable. Nozzles can also be changed by one move due to the quick-disconnection.
- Quick-disconnection material: high-strength carbon steel;
- Working pressure: up to 350 bar, what provides high safety;
- Fixation unit: locking balls for maximum safety.
Convenient machine moving
- Machine’s center of gravity is placed the way that it is easy to tilt it on 45 degrees and move on the rear pneumatic wheels (made in Italy) with the diameter of 300 mm. Due to this design you can move machine on the stairs and uneven surface with not damaging the electronic components with beats and vibrations. Summarily the capacity of the pneumatic wheels is 360 kg. The wheels provide high comfort of movement, careful for the floor surface, and comply with the 2005/69/EC PAH standard. Two rolling bearings pressed in the hob are lubricated with long-lasting grease.
- The front wheels have a pivoting axle and stoppers to prevent the machine from rolling over automatically during the cleaning process, which ensures maximum cleaning safety.
Detailed Information
Technical characteristics
- Air consumption:up to 10 000 nl/мin (depends on the nozzle)
- Air pressure: 5-12 bar (optionally up to 16 атм);
- Dry ice consumption: 0-120 kg/hour;
- Consumed pellets size : up to 3 mm;
- Size, mm: W760хH930хD980;
- Weight: 71 kg (empty);
- Dry ice hopper capacity: 20 kg;
- Energy consumption: 0,5 kW (220V 1 phase).
- Single hose system.
IrbisTech YouTube channel
You can find a lot of videos of cleaning different types of contaminations on our YouTube channel.
Dry ice blasting Equipment
Photo gallery
Light contaminations Cleaning examples
Resistant contaminations Cleaning examples
YouTube канал IrbisTech
На нашем видео канале вы сможете найти множество видео очистки с множеством загрязнений
Three years long Development
First model
First blasting-machine prototype was designed in 2017 with the support of the Innovation Promotion Fund .With this model our company had visited the Nevinnomysk GRES for the first dry ice cleaning tests. As a result, the pellets supply system and nozzles was improved.
Second model
First exhibition blasting machine prototype was produced in 2018. it was shown on the ExpoCoating-2018 exhibition (Moscow, Russia) and Petrochemical forum-2018 (Kazan, Russia). This model included new pellet supplying system and new flat nozzle.
Third model
On the base of the working experience and previous models testings, the new advanced blasting machine prototype was designed. This model was mass produced. Machine is fitted with modern electrical components, improved pellet supplying system, unique jet hose, convenient operator handle and new supersonic nozzles. It was shown on the Gas exhibition-2018 (Samara, Russia), Venture Forum-2019 (Kazan, Russia), Pertochemical Forum-2019 (Kazan, Russia). More than 10 demonstrations are made in Russia.
Parameter optimization
When testing the prototypes we we optimized the engine power, pellets consumption, rubbing element's materials, electronic component's operation.
Low temperature tests
Components and modules of the machine was tested on the long-lasting dry ice low temperature impact, to study fault-tolerance during operation.
Endurance test
Rubbing elements we studied on the wear rate what helped to design durable dry ice cleaning machine.
Our Clients (Demo)
ООО Мясокомбинат Дубки
Cleaning of equipment from the fat scurf and meat residues.
Subsidiary of Rostech
Cleaning the elements of the gas-turbine machine
ПАО Татнефть
Cleaning of tire molds
ПАО Русгидро
Cleaning the stators of the hydrogenerators.
ПАО ГАЗ
Cleaning lines and machines from fat scurf.
ПАО Татэнерго
Cleaning the diaphragm of steam turbines
Нестле
Food plant cleaning